How much floor space is needed for organic fertilizer manufacturing equipment? https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html
How much is the price of professional organic fertilizer machine? These are the problems to be considered in the early stage of processing manure organic fertilizer. With the rapid development of aquaculture and the comprehensive development and utilization of crop straw, organic fertilizer machine has become the main means of recycling organic waste. With the development of biogas manure construction, the reasonable development and utilization of biogas slurry and feces has become a very difficult problem. The complete set of organic fertilizer processing equipment has successfully utilized the biogas slurry manure reasonably.

The core equipment of the whole set of organic fertilizer equipment is the fermentation compost turning machine and fertilizer granulator. In composting, we need to add some auxiliary materials in order to adjust the carbon to nitrogen ratio, pH, and water content of the raw materials. The main raw materials and various auxiliary materials that are roughly stacked together in proportion can be mixed evenly by the organic fertilizer turning machine to achieve the purpose of tempering.

In the operation of the organic fertilizer composting machine, the raw material pellets are fully contacted and mixed with the air, and a large amount of fresh air can be conserved in the pile, which helps aerobic microorganisms to actively generate fermentation heat, and the pile temperature increases; Replenishment can cool down the stack temperature. The formation of an alternating state of medium temperature-high temperature-medium temperature-high temperature is conducive to the growth and reproduction of various beneficial microorganisms in the temperature range where they are adapted.

The post-processing of organic fertilizer is mainly fertilizer granulation treatment. The compost powder is made into granules by a disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html), and then dried and cooled.

What is the price of complete set of organic fertilizer equipment? First of all, we need to determine what type of fermentation tipper we want to purchase, and then configure other equipment according to the process requirements and production requirements. Then the equipment price of the whole production line is estimated.

What is the difference between cassava residue fermented organic fertilizer and non fermented organic fertilizer? There are many disadvantages in the traditional cassava residue fermentation: not only the fermentation time is long, the labor intensity of the fermentation process is large, it takes a lot of energy to stir a ton of cassava residue and other mixtures, but also the nutrition of the cassava residue treated by this method can not be completely released and improved. So what are the advantages of using organic fertilizer production equipment to process cassava residue?

Fermentation of cassava dregs with compost turner
https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html
Mix the starter with corn flour (wheat flour, dry potato flour, cassava flour and sorghum flour, as much as possible), stir evenly, add a large amount of cassava residue, and a small amount of brown sugar. The water content shall be controlled within 60% (the standard for the water content of roughage starter is: grasp a handful of feed by hand, and hold it gently, a small amount of water will drip out, or there will be water between fingers. The raw materials are piled up for fermentation, and then the raw materials are put into the fermentation tank for fermentation, and a layer of textile bag is added on the top to protect the plastic film. Generally, it needs to be fermented for 10-15 days, with sweet wine and mellow aroma, which can be used to feed pigs.

In the fermentation process, the use of compost turning machine to deal with the barber ferment, the efficiency of mechanized tossing is more than three times that of traditional fermentation and cooking. High temperature compost can rapidly degrade its crude fiber, improve nutrition and digestibility, greatly improve the use of cassava residue in feeding, and reduce feed cost to the maximum extent.

Feeding method of cassava residue organic fertilizer
Feed pigs with 30% fermented cassava residue and 70% mixed feed. Without mixing materials, corn flour, wheat bran, peanut bran or soybean meal, bone meal, trace elements and other raw materials are used to prepare the mixed feed. When preparing, it should be noted that energy feed accounts for 70% and protein feed accounts for 30%, and it can be fed as a mixed feed. Because the mixture is dry, and the fermented cassava residue is a wet material with a moisture content of about 70%, when preparing the mixture with the cassava residue fermentation material, a 30% ratio of cassava residue is recommended for practical use. The weight, that is, the total weight of the formulated feed is 50 kg, which is the weight of the dry feed. Fermented cassava dregs account for 30% of the total, and the actual amount formulated into the feed is 30 kg.

Since its establishment for many years, Tianci fertilizer machine enterprise has focused on fertilizer equipment, NPK fertilizer production line, organic fertilizer machine, crusher, screening machine, dryer, packaging machine, etc. we always put the interests of customers first, and insist on transferring good compost fermentation equipment to more farmers.

Fertilizer machine is valuable. After we buy organic fertilizer equipment, we should also pay attention to maintenance in daily use. Rust is a problem often encountered by the organic fertilizer production equipment, especially in rainy days. Although the machine is not exposed to rain, it will still find rust when it is used later. What should be done in this case? Let’s explain how to prevent the fertilizer facilities from rusting in rainy days.
https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

There is more rain in autumn. In rainy season, people will store the organic fertilizer equipment in the designated place as usual, but when it is reused after rainy day, it will be found that the organic fertilizer equipment is rusty, some mechanical parts are aging, and some parts are wet. Therefore, in view of these problems, how to keep the organic fertilizer plant in rainy days is very important.

1. Rust proof iron work. At present, the use of organic fertilizer production facilities and most of the accessories are made of iron. They are not well preserved, easy to rust and shorten the service life. The machine should be painted with antirust paint and stored in a ventilated and dry place.

2. Anti aging of rubber parts. When the rubber parts of the organic fertilizer production equipment are damped or stained with oil, they are easy to age and crack, thus shortening their service life.

3. Protect the motor from moisture. The motor of the organic fertilizer granulator is not used for a long time, and it should be placed in a ventilated, dry and clean warehouse. If the motor is placed in the fertilizer wetland or the place easy to be wet by rain, the motor will be damped and the insulation performance will be reduced, which has caused short circuit, electric leakage, ironing and even burning coil.

The above is a simple way to prevent the equipment from rusting. As for NPK fertilizer production line and other heavy machinery, we should pay more attention to the maintenance and do a good job in the daily maintenance of the equipment, which is conducive to prolonging the service life of the fertilizer equipment and reducing the number of failures of the organic fertilizer equipment in use.

In the production process of organic fertilizer manufacturing machine, the raw materials are required to have a certain viscosity. Some raw materials are relatively loose after fermentation, so it is difficult to granulation. It is necessary to add some water or adhesive to improve the viscosity of materials.
Organic fertilizer equipment disc granulator and rotary drum granulator through agglomeration granulation method, adding water or binder in the granulation process to ensure the smooth granulation of materials. The new type organic fertilizer granulator adopts wet granulation, and the fermented material can be directly granulated without other process operation. Roller granulator is a pelletizer machine suitable for granulating materials with low viscosity and low water content at room temperature.
https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/roller-press-granulators.html

Effect of material moisture on organic fertilizer granulation
In the process of granulating different raw materials into granules, moisture has an important impact on the granulation of raw materials. If the moisture content of the material in the granulator is too high, some dry materials, such as straw, rice husk and mushroom residue, can be moderately added to neutralize the moisture. If the water content is too low, appropriate amount of water can be added to facilitate granulation. Adjust the moisture in fertilizer manufacturing process and improve production efficiency.

The processing technology of granulator is embodied in fertilizer manufacturing. In the whole fertilizer manufacturing equipment, granulator can be said to be commonly used equipment. The main function of organic fertilizer pelletizer is to make the crushed materials into granular state. The advantage of granular organic fertilizer is that it is conducive to bagging, transportation and use. In addition, there is a longer storage time. Our company can provide all kinds of standard granulators according to different requirements of customers. All granulators are guaranteed quality, if you have any questions, please feel free to contact us.

Recently, many customers do not know how to choose when ordering a complete set of fertilizer production plant in order to achieve the best output of the production line. The fertilizer machine manufacturers reminds you that there are several key points to pay attention to when purchasing complete fertilizer equipment: Determine the production capacity of the equipment: for example, how many tons per year the NPK fertilizer production line can produce, or how many tons per hour, and then determine the price through specifications. https://www.fertilizergranulator.com/production-line/npk-fertilizer-production-line.html

Our complete set of fertilizer manufacturing equipment models are divided into: annual output of 10,000 tons, 20,000 tons, 30,000 tons, 50,000 tons and many other models. Fertilizer manufacturing process plant has many advantages in treating raw materials. Here Tianci fertilizer machine manufacturer outlines three reasons for purchasing fertilizer equipment.

1. Organic fertilize​r production equipment are widely used and have high conversion efficiency for users. The benefits of fertilizer equipment are mainly embodied in the following aspects: suitable for farms, pharmaceutical factories, rural sludge and various organic fertilizer factories.

2. The structure of fertilizer production line is compact. The application of harmless live bacteria preparation in the treatment of livestock and poultry manure has advanced fertilizer production technology. Bio-fermentation is carried out under the action of many beneficial microorganisms. After fully decomposing the organic matter and releasing nutrients, the bio-heat and high temperature fermentation process can kill pathogens and insect eggs, remove poisons and odors, purify the environment, achieve harmlessness, resource utilization and industrialization, low energy consumption and stable product quality.

3. The energy consumption of fertilizer manufacturing process plant is low. Organic fertilizer granulator equipment covers a small area. Fertilizer production has zero pollution, good aeration during fermentation, deodorization only takes 1-2 days. Using the unique biochemical process, nearly 50 kinds of beneficial bacteria and amino acids and vitamins which can promote the production of plants can be cultivated. Through the unique activation system, the biological system can reproduce and decompose in the soil from time to time, release a large number of nutrients for plant absorption, and improve the structure of soil aggregates and soil fertility. As a result, the balance between quick-acting and long-acting is achieved.

Cattle are livestock with a variety of economic values. With the development of animal husbandry, the number of cattle is increasing. Because cattle have a large amount of food, more feces and urine are discharged every day than other livestock and poultry, and more nutrients are accordingly discharged. Therefore, cow feces and urine are also an important source of fertilizer in agricultural production. In terms of composition, cow dung is mainly composed of cellulose, hemicellulose, protein and its decomposition products and various inorganic salts, with moderate nutrient content. The cow dung organic fertilizer production equipment can recycle waste and improve the environment.
https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

Cow dung organic fertilizer manufacturing equipment has completed all the work from raw material fermentation to granular production. The raw materials are stacked in fermentation tank and then added with fermentation bacteria. The turning operation is carried out regularly with a turning machine. When the raw material is ripe, it is crushed by an organic fertilizer crusher and sent to a mixer for mixing. Next, other auxiliary materials and water are added to the organic materials. They are stirred together in the mixer, and the auxiliary materials are added as appropriate to meet the requirements of the organic fertilizer indicators. The new type organic fertilizer granulator (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/new-type-organic-fertilizer-granulator.html) has good granulating effect, which reduces the production cost. The high yield of granulated products and uniform granules make the final return of organic fertilizer production line less.

Organic fertilizer particles are dried by hot air in the dryer, and the moisture content of the particles is greatly reduced. Then the particles are cooled by air cooling in the cooler, and the condensed water is directly pumped away by the huge air volume of the exhaust fan. Particles enter the drum screener machine for next screening. Finally, the product is made into organic fertilizer for different crops, such as flower fertilizer, crop fertilizer and so on.

The development of complete equipment of organic fertilizer production equipment has made cow manure waste into treasure, improved the environment, reduced pests and diseases, and played an immeasurable role in breeding and planting. We supply organic fertilizer production equipment and NPK fertilizer production line for agriculture fertilizer processing.

We provide fertilizer manufacturing equipment and processing solutions for fertilizer production. For the processing of ammonium chloride fertilizer, we have designed special extrusion granulation equipment for fertilizer treatment. https://www.fertilizergranulator.com/

Ammonium chloride is a white crystalline solid, soluble in water (37%). The main harm is the threat to the environment. If it is accidentally spread to the outside, immediate measures should be taken to limit its spread to the environment. It is used in the manufacture of other ammonium compounds as flux, fertilizer and many other uses.

Characteristics of ammonium chloride roller granulator
https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/roller-press-granulators.html
1. Fertilizer production adopts no drying process, granulation at room temperature, and the granules are formed at one time.

2. The production line of ammonium chloride fertilizer has the advantages of less investment, quick profit and good economic benefit.

3. Ammonium chloride roller granulator integrates granulation, molding and screening, and has the characteristics of beautiful particles, convenient operation and low energy consumption.

4. The main parts of organic fertilizer machine are made of new metal materials, which have the characteristics of corrosion resistance, wear resistance and impact resistance. https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

5. The bearing frame is made of high quality anti-corrosion casting material, which makes it more stable and prolongs the service life of roller.

6. The double input transmission mode is adopted in the power transmission part, which not only improves the power input, but also ensures the lubrication and sealing performance of the transmission gear.

7. The roller extrusion granulation machine has the characteristics of compact structure, good stability, good sealing, low noise and convenient operation and maintenance.

8. Roller press granulator has wide adaptability to fertilizer, feed, chemical and other raw materials, especially to rare earth, metallurgy, coal, biological products, etc.

In fertilizer manufacturing equipment, we not only provide high-quality ammonium chloride fertilizer granulator machine, but also provide good after-sales service.

Chicken manure is a kind of high-quality organic fertilizer after thorough fermentation. The nutrient content of chicken manure is very rich, not only a large amount of organic matter, but also a high content of three elements of nutrients, so it is an efficient organic fertilizer. After the raw material is subjected to high temperature and fermentation through chicken manure organic fertilizer production equipment, it can basically degrade 60% ~ 70% of antibiotics in chicken manure, reaching the requirements of harmless treatment. https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

Keeping proper moisture content during composting is the primary condition for successful composting. The reasonable moisture content of compost fermentation is 40% ~ 60%, and 50% ~ 60% is the best value. If the moisture content is too high, it will hinder ventilation and the temperature will not rise. The decomposition rate is obviously reduced, which is not conducive to the growth of aerobic microorganisms and easy to stink gas after anaerobic state. Low moisture content can not meet the needs of microbial growth, and organic matter is difficult to decompose.

Disadvantages of incomplete fermentation of chicken manure
If the professional organic fertilizer production line is not used for thorough fermentation of chicken manure, when the appropriate temperature and humidity are reached, the chicken manure will start to ferment, and the heat generated will burn seedlings, rotten roots, black roots, yellow leaves and yellowing, and even lead to plant death in serious cases. Especially in winter and spring, the greatest potential safety hazard is the application of chicken manure. Because of the high temperature in the greenhouse, chicken manure fermentation will emit a lot of heat, leading to root burning.

Treatment of compost turning machine
https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html
The compost turning machine ensures the circulation of air during the fermentation process. The turner machine has a deceleration drive system, agitating components, and a fixed balance system. The working mode of the pile turning machine is: the instruction time for automatic turning can be set up every day. The machine starts to operate. When the operation reaches the end, it will touch a rotary switch. The machine will crawl back. When it reaches a fixed position, it will automatically stop and disconnect the power supply.

To remind you, it is better not to buy manure that has not been treated by farms directly. Organic waste must be treated by professional fertilizer manufacturing equipment before use. https://www.fertilizergranulator.com/
The organic fertilizer sold on the market is highly efficient organic fertilizer which has been fermented, decomposed and processed by machines such as disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html). Therefore, we need not worry about the quality of organic fertilizer.

Small scale organic fertilizer production line uses organic waste to produce organic fertilizer, which is also the trend of fertilizer industry in the future. https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html
At present, due to a large number of greenhouse gases emitted by human activities, the global climate is undergoing dramatic changes, which seriously affect the natural environment and human survival. Since the Copenhagen global climate change summit, promoting energy conservation and emission reduction, and developing low-carbon economy have become the consensus of all countries in the world. Organic fertilizer production equipment deals with organic solid waste, promotes ecological circulation and protects the environment.

Promotion of agriculture by small organic fertilizer production equipment
In the process of rapid economic and social development, China has paid a heavy resource and environmental price. Faced with huge pressure to reduce greenhouse gas emissions, and under the premise of ensuring the future economic and social development goals, we transform the economic growth model and energy consumption model, take a new industrialization path, promote energy conservation and reduction, achieve low-carbon development, and build low-carbon society.
However, the adjustment of industrial structure and the development of new energy industry is a long-term process, so at least in the short term, small-scale fertilizer manufacturing equipment in order to promote low-carbon development, energy conservation and emission reduction is more direct and effective. https://www.fertilizergranulator.com/

Development trend of small organic fertilizer production equipment
At present, the production of chemical fertilizer has the characteristics of high energy consumption and high pollution discharge, and the use of organic waste (animal and plant residues) to produce organic fertilizer is a resource-based way to make full use of the nutrients and values of waste. Fertilizer plants use organic fertilizer granulator (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/new-type-organic-fertilizer-granulator.html) and other fertilizer machines to process waste into organic fertilizer products, which to a certain extent reduces the pressure of environmental pollution caused by waste discharge.

In terms of agricultural demand, NPK fertilizer production line (https://www.fertilizergranulator.com/production-line/npk-fertilizer-production-line.html) only processes compound fertilizer, which can not meet the agricultural and ecological requirements. Under the environment of energy conservation and emission reduction advocated by the whole society, small-scale organic fertilizer production equipment makes full use of organic waste to develop organic fertilizer, which reflects the inevitable trend of fertilizer industry in the future.

Organic fertilizer fermentation equipment can easily produce organic fertilizer which is popular with customers. As a special machine for making organic fertilizer, the market of organic fertilizer fermentation equipment (https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html) is very broad. This series of high-temperature fermentation equipment for organic fertilizer is a turnover machine independently developed by Tianci company. It can match the organic fertilizer production equipment according to customer demand and capital capacity, and 2-4 workers can complete continuous production. The following is a detailed explanation of the advantages of organic fertilizer fermentation equipment.



Organic fertilizer fermentation turner machine
1. Low energy consumption
It is easy to operate and has low energy consumption. When fermenting, the temperature is 80-100 ℃, completely killing pests and harmful bacteria, and eliminating crop pests and diseases from the root.

2. Short processing time and strong compatibility
The treatment time of the dumper is short each time, and the organic wastes such as waste fungus bag, Chinese medicine dregs, dead branches, vegetable leaves, sludge, chicken manure, cattle manure, pig manure, kitchen waste, etc. are treated on the same day, which can produce organic fertilizer and biological fertilizer that meet the standards, and meet the requirements of industrial promotion.

3. High conversion rate
After high temperature and rapid fermentation of organic fertilizer, the conversion rate can reach 95% of the amount of organic waste.

4. The operation of the turner machine is simple and safe
The operation of the compost turning machine (https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html) is simple, the machine is operated automatically, and the workers can work after simple training. The equipment is equipped with various safety protection measures, which can effectively prevent various mechanical, electrical and personal safety accidents.

5. Recycling waste in line with environmental requirements
High temperature and rapid fermentation of organic fertilizer, after dedusting, deodorization and sewage treatment, the discharge of waste gas and waste water meet the environmental standards, without secondary pollution. The dumper has carried out thorough harmless treatment of waste in the production process.


Fertilizer equipment factory provides fermentation turning equipment, complete set of organic fertilizer production equipment, compound fertilizer equipment, disc granulator machine, rotary drum granulator, roller granulator (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/roller-press-granulators.html), organic fertilizer granulator. We have advanced technology and equipment, strong technical force, with the ability of R & D, manufacturing and installation of large-scale equipment.

With the continuous development and progress of fertilizer production line, the operation of organic fertilizer and compound fertilizer in human has been gradually reduced, more tend to automation, this method of production and processing is not only conducive to management, more importantly, the quality of production and processing is highly controllable. After purchasing a NPK fertilizer production line, in addition to daily manufacturing and production, it is also necessary to pay attention to maintaining machines to eliminate hidden dangers of fertilizer production equipment.


No matter the fertilizer production users purchase a whole NPK fertilizer production line or some organic fertilizer production equipment, they should pay attention to the heat preservation and moisture-proof of the fertilizer production machine, and the replacement of the die pressing wheel. It includes the maintenance of the connecting parts of the machine, the renewal of the lubricating grease, the cleaning of the gear box, the maintenance of the power, the cleaning of the organic fertilizer granulator (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/new-type-organic-fertilizer-granulator.html), the replacement of the bearings of the pelletizer, etc. These measures are to eliminate the hidden dangers of fertilizer production line equipment. The following fertilizer equipment manufacturers give you a detailed introduction of how to eliminate the hidden dangers of fertilizer equipment: https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

1. The parts that are easy to be rusted or damaged, especially the more valuable parts, such as magneto, motor, cutter, seed pipe, trencher, conveyor belt, transmission chain, etc., shall be unloaded and stored indoors and separated according to the machine category to prevent deformation or damage caused by mutual extrusion.
2. First, clean the dirt and sundries outside the fertilizer equipment. Clean and lubricate all bearings, and cover the friction surfaces, such as plough wall, disc target, rotary cultivator blade, trencher, etc. with anti-corrosion agent such as paint, black oil, waste engine oil, etc.
3. Organic fertilizer equipment parked in the open air, such as a compost turning machine (https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html), must first lift the teeth and other racks off the ground, and must not contact the soil. For those parts that are easy to deform, they should be flattened or erected to eliminate the factors that cause deformation, and those with spring support should relax the spring.

There are various kinds of fertilizers on the market, some of which are of good quality and some of which are not. It is suggested to use the organic fertilizer produced by the big brand fertilizer factory, because they have efficient compost turning machine (https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html), mature fermentation process and perfect organic fertilizer production line.

In the initial treatment of organic fertilizer, the raw material is composed of a variety of natural beneficial microbial groups, such as bacteria, filamentous bacteria, yeast, actinomycetes, etc., for aerobic fermentation and decomposition. In the process of fermentation, all kinds of microorganisms form strong biochemical reaction in the process of rapid and large-scale propagation, and also consume a lot of oxygen, so it is necessary to turn the reactor to deal with fermentation materials. Compost fermentation completes the deodorization, maturity, insecticidal, sterilization and nutrient transformation of organic materials to achieve harmless and resource-based treatment.

During the fermentation of organic fertilizer, all kinds of materials need ventilation fermentation, so it is better to increase oxygen supply by compost turner, turn over frequently and mix well. Otherwise, it will lead to anaerobic fermentation and affect the effect. Generally, it is better to hold a handful of materials tightly with hands to meet the requirements of water content. If the water mark is found on the finger seam but no water is dripping, it will be scattered when falling on the ground. If it is too dry or too wet, it is not conducive to fermentation. And it does not need to add auxiliary materials such as brown sugar water. In the fermentation process, attention should be paid to the fermentation site. In summer, the place with ventilation and shade should be chosen as the fermentation site; in winter, the place with leeward, sunny or indoor should be chosen.

The control of organic fertilizer fermentation process must be done according to the requirements of the manufacturer. For example, whether ventilation and aerobic fermentation should be carried out, whether there are strict requirements for water content, whether auxiliary materials should be added for fermentation, whether organic fertilizer granulator should be used for further processing, and what should be paid attention to, etc. https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/new-type-organic-fertilizer-granulator.html

If we do these things well, we can produce high-quality organic fertilizer. High quality organic fertilizer needs to be pelletized, and the organic matter and nutrient are mixed into particles by disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html). If you have any questions about the equipment for producing organic fertilizer, you can contact our technicians, who will answer them for you.

The organic fertilizer production line is a complete set of organic fertilizer production equipment, which can improve the output and quality of organic fertilizer. Some users do not know how to configure the organic fertilizer production line, and what conditions are required for the installation of organic fertilizer production equipment. The following professional fertilizer machine manufacturers have sorted out the following information for your reference:
https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

Technology and equipment of organic fertilizer production line
According to the process stage, the process of granular organic fertilizer production line includes: crusher, compost turner, mixer, organic fertilizer granulator (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/new-type-organic-fertilizer-granulator.html), drying and cooling system, screening machine and coating machine.


The technological process of powdered organic fertilizer includes: 1. Fermentation. 2. Crushing. 3. Screening. 4. Packaging.


1. For the construction project of small-scale organic fertilizer production line, environmental protection policy requirements shall be considered. Environmental protection is not only the desire of the people, but also the demand of the development of agriculture and animal husbandry for environmental maintenance.

2. The source of raw materials, the surrounding of raw materials, determines the location, investment and transportation investment of the site.

3. The type and type of raw materials determine the detailed equipment to be used in each process and affect the investment price of equipment, etc.

4. Production scale: the annual output of small-scale organic fertilizer equipment ranges from 3000 tons to 20000 tons. The output determines the capacity requirements of the equipment, thus affecting the price, etc. Disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html) is suitable for small output and organic fertilizer granulator can be selected for large output.

5. The recycling of resources mainly relies on the recycling of a variety of agricultural non-point pollution wastes, such as making fuel and electric energy raw materials first, and the waste biogas residue can be used to process organic fertilizer raw materials.

6. The technology of small-scale organic fertilizer production line can also be used to process feed.

7. Construction site: It is necessary to determine the production site size and site size investment according to the planned production scale. The most important thing to install organic fertilizer equipment is to adapt to local conditions.

A good organic and fertilizer production line is not only a guarantee of output, but also a guarantee of quality. Although the fertilizer equipment is only a combined process, the convenience brought to people is unimaginable.

The main components of filter mud and bagasse in sugar factory are broken fiber, fatty matter, protein, mineral and a small amount of sugar, and they contain nitrogen, phosphorus, potassium and other nutrients that can be absorbed by crops. By fermenting these wastes, the organic matter in the filter mud can be further recombined and humified, and then processed into granular products by the organic fertilizer granulator (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/new-type-organic-fertilizer-granulator.html), which can become a new type of bio fertilizer with high efficiency, safety and quality, and realize the secondary utilization of organic wastes.

Technical scheme of sugar residue fermented organic fertilizer
Sugar slag material ratio: 2 parts of filter mud, 1 part of bagasse and 1 part of ash.
1. Dilute the strains, mix 1kg of organic fertilizer inoculum with 10kg of corn flour, and mix it evenly into 5 tons of raw materials.
2. Upset. During the fermentation process, the materials will gradually heat up, and if oxygen is needed, the compost turning machine (https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html) will be used to process the materials. When the temperature of the compost reaches 50 degrees, turn over the pile in time. When the temperature reaches about 70 ℃, it will fall over twice a day. The entire fermentation cycle is 7-15 days.
3. When the temperature is below 10 ℃, cover the pile with a curtain, straw and other air-permeable insulation; if the pile is covered with plastic film, the film must be removed when the temperature of the compost rises to 40 degrees.
4. After mixing the wet filter mud, the total water content is 40-60%. If the water content is too high, the fermentation time will be extended; if the water content is too low, the fermentation will be incomplete.

Nutrient supplement plan of organic fertilizer
The compost after fermentation of sugar residue conforms to the standard of organic fertilizer machine (https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html), which can effectively kill the pathogenic bacteria contained in the filter mud, degrade toxic and harmful substances, improve the conversion rate of biological enzyme in the filter mud, and decompose the nutrients that are difficult to be absorbed by crops. However, if we want to increase crop yield and help crop growth, we need to supplement other nutrients. The compost is mixed with NPK fertilizer (such as urea, superphosphate, potassium fulvic acid, etc.) and other nutrients, and then it is made into a new type of organic compound fertilizer by disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html), which greatly improves the fertilizer efficiency.

A set of fertilizer automatic batching equipment is composed of several automatic batching bins and automatic batching machines, which can accurately batching in the production of organic-inorganic compound fertilizer and mixed fertilizer, so as to control the proportion of various nutrients and ensure the quality of products. The automation of batching and weighing system reduces the labor intensity of workers and improves the accuracy of batching. It is an indispensable equipment in the NPK fertilizer production line (https://www.fertilizergranulator.com/production-line/npk-fertilizer-production-line.html) and organic fertilizer manufacturing process.

Organic fertilizer automatic batching system
Automatic batching system is an organic fertilizer production equipment (https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html) used for quantitative distribution of raw materials for a variety of materials (such as fertilizers). It is mainly used in the fertilizer industry to replace manual bench scales or volumetric measurement. This machine has the characteristics of high measurement accuracy, high distribution efficiency, high degree of automation, etc. It is one of the main parts in the complete batching equipment of the automatic batching machine.

The fertilizer automatic proportioning device can complete the automatic proportioning according to user needs, and is suitable for various dry powders and granular materials with low viscosity. The decomposed compost processed by the compost turning machine can also be used as a raw material. The automatic batching system adopts microcomputer control, electronic monitoring, digital prompt, wired remote control operation, and has the characteristics of accurate weighing, high batching precision, fast speed, good control function and convenient operation.

Application of fertilizer automatic batching system
The growth of crops needs a variety of nutrients, for example, nitrogen, phosphorus and potassium are the basic elements which need a large amount. When using the electronic batching machine for batching, it is necessary to set a silo for each raw material containing these elements. The raw materials used in the production of organic-inorganic compound fertilizer are all powdery. After the raw materials of these different components are configured according to the set proportion, they are made into compound fertilizer particles by the disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html). In the production of mixed fertilizer, granular raw materials can be placed in the batching system.

The automatic batching system is used in all kinds of organic compound fertilizer production lines, which can effectively guarantee the batching accuracy and improve the productivity. The mechanism is simple, reliable and easy to operate and maintain. Because the measurement is accurate, it can effectively guarantee the quality of organic fertilizer and compound fertilizer. Electronic batching machine is a new type of batching machine, especially suitable for compound fertilizer and compound fertilizer manufacturing plant.

Some people like to plant flowers and grass at home. In order to make the plants grow more luxuriant and beautiful, they will choose various methods to fertilize the plants in addition to daily irrigation and maintenance. Most of them use organic fertilizer, which is a kind of fertilizer commonly used by people, and some people will use compound fertilizer, so what’s the difference between them?


Organic Fertilizer
Organic fertilizer is made from the fermentation of organic wastes, which include various animal and plant residues, such as human and animal waste, straw, animal residues, slaughterhouse waste, litter, kitchen waste and other wastes. They are processed by the compost turning machine (https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html), and the beneficial bacteria are fermented and rotted into organic fertilizer. The organic fertilizer after fermentation contains organic substances such as animal protein, amino acids, nitrogen, phosphorus, potassium, etc. It is particularly effective for planting flowers or crops.


NPK Compound Fertilizer
https://www.fertilizergranulator.com/production-line/npk-fertilizer-production-line.html
Common compound fertilizers include: diamine hydrogen phosphate, potassium nitrate, etc. Different inorganic fertilizers are mixed in certain proportion through NPK fertilizer production line and made into granules. Therefore, the compound fertilizer has the characteristics of high nutrient content, less by-components and good physical properties, which is also convenient to use. NPK compound fertilizer plays an important role in balancing fertilization, improving fertilizer utilization rate and promoting high and stable yield of crops. However, it still has disadvantages. Its nutrient proportion is always fixed, and the types, quantity and proportion of nutrient elements required by different soils and crops are diverse.


The Difference
Compared with the compound fertilizer, the organic fertilizer contains many kinds of nutrients, rich in organic matters, which can strengthen the activities of microorganisms, and the fertilizer effect is more lasting. It can not only supply the needs of crop nutrition in succession, but also improve the conditions of water, heat and ventilation of the soil, so as to improve the soil maturity. With the continuous development of agricultural modernization, the role of organic fertilizer in agricultural production has been paid more and more attention. The agricultural products grown with organic fertilizer have good taste and can effectively maintain the unique nutrition and taste of fruits and vegetables. The disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html) designed by us can not only make raw materials into particles in the production of organic fertilizer, but also be suitable for the granulation of compound fertilizer.

The production of any qualified and high quality organic fertilizer must go through composting and fermentation process. Fermentation composting is a process in which organic matter is continuously degraded and stabilized through the action of microorganisms under certain conditions, and a product suitable for land use is produced.

After the high temperature stage of composting process, the amount of antagonistic bacteria can reach a high level; the organic matter in the composting process is not easy to decompose, stable and easily absorbed by crops under the action of microorganisms; at the same time, under the high temperature condition, the toxicity of heavy metals to microorganisms can reach a high level. In a certain range, microorganisms can reduce metal oxides. Fermentation is a simple and effective fertilizer manufacturing process, which is conducive to the development of ecological agriculture. The organic fertilizer production equipment processes the waste into compost and further processes it into organic fertilizer. https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

What is used in the fertilizer fermentation process
Main ingredients: fruit dregs, dry bagasse, mushroom dregs, distiller’s grains, beer dregs, sugar dregs, vinegar dregs, starch dregs, cassava dregs, soy sauce dregs, tofu dregs, delicacies dregs, oil dregs, oil cake dregs, cotton rapeseed dregs, sludge, brewery’s dregs, leftovers, animal excrement, etc.
Excipients: Crop straws, leaf weeds.

Fermentation composting tools - compost turning machine
https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html
In the fermentation process, the compost needs to be turned over. The double screws compost turner is suitable for large-scale organic fertilizer factory to ferment and compost. Generally, when the composting temperature exceeds the peak value and the temperature decreases, the turner can mix the inner materials with the outer materials, and remix the materials with different decomposition temperature. If the humidity is not enough, some water can be added to promote the compost fermentation.

In the process of composting, the death of various organisms and microorganisms, substitution and material transformation are carried out simultaneously. From any point of view, these reactions can not be completed in a short time, so even if the temperature, humidity, humidity and microorganism are well controlled, composting still needs 45-60 days. We provide the compost processing equipment, organic fertilizer granulator (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/new-type-organic-fertilizer-granulator.html) will ferment the compost into granules, increasing the value of fermentation products.

Manure compost fermented as organic fertilizer, whether it is chicken manure, pig manure or cow manure, it must be completely rotted and harmless before use. Compost turning machine is an organic fertilizer production equipment (https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html) that makes materials ferment and rot! Not only pollute the environment, but also give full play to fertility! The manure turning machine realizes the combination of planting and breeding, which can not only reasonably solve environmental problems, but also become the future development direction of the livestock manure and organic fertilizer industry!

Use of the manure compost turning machine:
https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html
1. It is an ideal equipment for using modern technology to transform agricultural waste, animal manure and organic domestic waste into high-quality bio organic fertilizer. The product is applicable to the mode of industrial production of bio organic fertilizer. The mechanical equipment has obvious advantages of less investment, low energy consumption, fast fertilizer production and large output. This equipment will turn the livestock manure which is perplexing the breeding enterprises into a treasure, which plays a huge role in reducing the agricultural environmental pollution and resource reuse, and at the same time, it also adds additional income to the breeding enterprises, which can be said to be more than one stroke.

2. The compost turner adopts tank fermentation, and the materials need to be put into the fermentation tank. The materials are stirred and broken regularly by the compost dumper, and the organic matters are decomposed under the aerobic condition. The manure composting and throwing machine has the function of crushing, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost.

3. Through the principle of oxygen consumption and fermentation, the tilter can make bio organic fertilizer with green environmental protection and improved soil quality.

4. Effectively mix livestock manure, sludge, microbial agent and straw powder to create a better aerobic environment for material fermentation.

After a certain period of fermentation, fecal compost can reach the harmless standard and can be used in agricultural planting. The fermented compost is further made into organic fertilizer products by disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html), which can be sold in the market.

Large-scale soy products factories use okara resources to vigorously build biogas and feed, but still have a large amount of okara waste discarded. The effective nutrients of okara are lost for no reason, the utilization rate is low, and secondary pollution is formed. The use of bean dregs to prepare organic fertilizers, on the basis of prolonging the utilization chain of resources, makes it profitable.

The traditional cultivation fertilizer is mainly composed of fertilizer, chicken and duck manure. With the rapid increase of demand for organic fertilizer in the market, the resources such as fertilizer are increasingly tense, and the cultivation cost is rising rapidly. Because the growth rate of resources is far lower than the growth rate of fertilizer and fertilizer needed for cultivation, the price of organic fertilizer rises in a straight line, which leads to a sharp decline in cultivation efficiency, and the smooth development of melon and fruit production is restricted due to the shortage of raw materials. Organic fertilizer is an important resource for agricultural production. Investment in organic fertilizer production equipment is the choice of many farms and industries. https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

Okara waste can’t be used as fertilizer directly and need to be processed later. Because fresh soybean dregs will not only burn the roots of plants, but also attract a large number of flies and mosquitoes, which is not conducive to plant growth. Soybean dregs can be used as fertilizer only after they are fermented and dried. If you want to ferment quickly, you can add some bacteria in physics.

Okara’s nutrient content and organic content are high, but the material is finely crushed. Composting alone has serious problems of poor ventilation in the matrix, long germination time, and high bacterial pollution rate. It indicates that the utilization of soybean dregs cannot be fermented with a single raw material, and it needs to be combined with a corresponding proportion of straw and manure to be used as an organic fertilizer. In the production of organic fertilizers, the nutritional components of the final fertilizer products are mainly formulated according to different fruits, especially growth needs.

In the production process of organic fertilizers, nutrients with different ratios can be added to them through an organic fertilizer granulator (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/new-type-organic-fertilizer-granulator.html) to make granular fertilizers. Of course, according to the different fermentation raw materials and different products, choose different granulators, such as flat die pellet mill, disc granulator machine, rotary drum granulator, etc.

The initial fermentation of organic fertilizer is natural compost fermentation, which is simple in operation and low in cost. However, the fermentation speed is slow, the fertilizer efficiency is poor (can not be released completely), and the maturity is not complete. After fertilization, it is easy to have secondary fermentation, burn roots and seedlings, causing unnecessary economic losses. Gradually this kind of natural compost is abandoned by people. More and more fertilizer factories add fermentation agents into the compost. Through the modern organic fertilizer production equipment (https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html) such as the turner, the fermentation materials are cut, the fertilizer maturity is improved. The fertilizer efficiency is released, and there is no secondary fermentation, to avoid burning roots and seedlings, and the pests and diseases are reduced.

At present, the better method of organic fertilizer maturation is high temperature composting. The following organic fertilizer equipment manufacturers will introduce the method of high temperature composting:

1. Material ratio. 5 tons of fresh feces (preferably fresh feces, the fermentation effect of fresh feces is better than that of old feces). Add a proper amount of organic fertilizer fermentation agent. The fermentation agent should be mixed with crop straw in the proportion of 1:5, and then evenly spread into the manure pile, and mix evenly.

2. Water regulation. The water content of fermentation materials should be controlled at 50-60%. The simple judgment method is as follows: grasp the mixed fermentation materials tightly, see the watermark but do not drop water at the finger joint, and release it to the ground to disperse it. In summer, there is a little more water to prevent nitrogen from ashing. Winter should be less, so as to avoid slow heating due to poor ventilation.

3. Material stacking. It can’t be too small or too short when making the compost. Too small will affect the fermentation. The height and width of the compost are 1.5-2 meters respectively, and the length is unlimited. The top of the pile shall be perforated with a wooden rod to ventilate, and it shall be deep to the bottom of the pile. In trough fermentation, put the raw materials into the fermentation trough.

4. Starting temperature. The start-up temperature should be above 15℃ (when possible, start the fermentation indoors or in a greenhouse).

5. Turn over the compost for ventilation. Pay attention to proper oxygen supply and turning over during fermentation. When the temperature rises to 60-70℃ or above, the compost turning machine (https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html) shall be used to stir the compost, which generally needs to be turned over 2-3 times. The stacking temperature shall be kept between 60-80℃ and shall not exceed 80℃, so as to prevent high temperature from killing beneficial bacteria in manure. Severe piles or burnt piles can occur when it is severe.

6. Fermentation complete. Generally, the material is dark brown, the temperature begins to fall to normal temperature, and the fermentation is completed when the manure is odorless and tasteless. Composts that are properly cooked are preferably pelletize. We provide different types of granulation machine, disc granulator machine (https://www.fertilizergranulator.com/fertilizer-granulator-machine-series/disc-granulator.html), rotary drum granulator, new type organic fertilizer granulator, etc.